Product Description
Product Features
1.More powerful and more energy saving new air compressor host machine
Two-stage compression, the latest patented screw rotor, for higher efficiency; The energy efficiency level is 10% higher than similar products, more energy saving; Heavy duty high strength design, high quality CHINAMFG bearing, direct drive, quality assurance, stable and reliable; Designed according to the highest design pressure of 40bar, the best air compressor structure and reliability.
2.Intelligent control system
Intuitive display interface, multi-language intelligent controller, simple operation; Real-time online display speed, air supply pressure, oil pressure, exhaust temperature, coolant temperature, fuel level and other operating parameters; With self-diagnosis fault, alarm and stop protection function, to ensure the safe operation when unattended; Optional remote monitoring system and mobile APP function.
Main technical specifications
| Displacement | cfm | 1071 |
| m3/min | 30/25 | |
| Rated working pressure | bar(e) | 23/25 |
| psi | 360 | |
| Compression level | 2 | |
| Air storage tank capacity | L | 180 |
| Compressor oil system capacity | L | 110 |
| Fuel tank capacity | L | 450 |
| The noise level | dB(A) | 83±3 |
| Maximum ambient temperature | °C | 50 |
Detailed Photos
Packaging & Shipping
Company Profile
HangZhou CHINAMFG Drilling Equipment Co., Ltd. mainly provides holistic drilling solutions, serving the mining, stone crushing, water conservancy drilling industry, to help you solve the problem of drilling at high efficiency and low cost. We mainly provide mobile air compressors, drilling rigs, hammer, drill bit, crushers, underground water detector.We are your trustworthy partner.
FAQ
1. How can I make payment?
A: You can pay directly online on Alibaba with credit card, or TT, Western Union, LC etc.
2. How long is the guarantee of your products?
A: We offer 6 months guarantee for machines and drilling tools, 1 year guarantee for equipment. For any problem occurs during guarantee, we will exchange new products or spare parts accordingly. We will still offer after sale service after the guarantee at very low cost.
3. How is the shipment? How long dose it take?
A: For large quantity or heavy products, we ship by sea shipping or land shipping. Shipping efficiency depends on country and city you want to ship to. For small and delicate products, we ship by DHL, UPS, Fedex or TNT. Air shipping is faster, generally speaking, Asian countries will take 3 to 5 days, other countries 7-15 days. You can also appoint shipping method you like before we ship.
4. How is your quality control?
A: We have our own experienced QC. There will be strict inspection and testing for every order before shipping out.
5. Do you have any certificate of authorization?
A: Our company have ISO certificate.Our machinery is CE certified, drill equipment have ISO9001 certificate.
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| After-sales Service: | Online Support |
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| Application: | Intermediate Back Pressure Type |
| Performance: | Low Noise, Explosion-Proof |
| Mute: | Not Mute |
| Lubrication Style: | Lubricated |
| Drive Mode: | Electric |
| Customization: |
Available
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-12-21
China Custom High Pressure Pm VSD Screw Air Compressor 15kw/20HP 16bar with Tank, Air Dryer, Line Filters for Laser Cutting Machine with Good quality
Product Description
Product Description
Detailed Photos
Product Parameters
| Model | KAPM-20A-16 |
| Power kw/hp | 15kw/20hp |
| Pressure(Bar) | 16/20 |
| Volume Flow(m3/min) | 1.2m3/min @16bar |
| Pipe Diamater | G3/4 |
| Weight | 320kg/590kg |
| Dimensions(mm)L*W*H | 1000*750*1000/1800*750*1770(Combined type) |
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
Company Profile:
ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.
The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of
“professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.
Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.
Each product of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.
FAQ
FAQ
Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.
Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.
Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.
Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.
Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.
Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.
Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries. Such as India, UAE, South Africa, Saudi Arabia, Iraq, Pakistan, etc.
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| After-sales Service: | on Line Technology Support |
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| Warranty: | 12months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-12-16
China Best Sales Hochey Medical Portable silent Screw Air Compressor for Dental Machine air compressor CHINAMFG freight
Product Description
Certifications
Company Profile
We are professional manufacturer of medical equipment for 20 years.
Our products include operation lamp, operation table, ceiling pendant, hospital bed, patient monitor, medical stretcher, medical cabinet, medical trolley and vets instruments CE, FDA, TUV, ISO Certifications are available.
After Sales Service
We supply 24hours aftersales service
1.Technical support and guide
2.Free spare parts
3.Warranty:2years
Payment term:
| Payment Term | T/T | EXW | 30% TT in advance, paid the balance before shipment |
| FOB/FCA | |||
| CNF | |||
| CIF | |||
| DDU/DAP | |||
| L/C | L/C amount above 50,000 USD, we can accept L/C at sight | ||
| West Union | Amount lower than 5000usd | ||
| Delivery Time | 3~5days after receiving the payment | ||
FAQ
Q: Are you manufacturer ?
A: Yes,we have our own R&D team and sales team,We provide you one-stop service.
Q: Do you have CE,ISO13485?
A: Yes,our products are approved by CE,ISO13485
Q: Is OEM &ODM available in your factory ?
A: Yes, you just offer us necessary documents and then we will produce the products as your requirements.
Q: What is your Payment term?
A: 1.L/C at sight;
2.T/T:30% deposit by T/T,70%balance by T/T before shipment
3.Trade term:EXW, FOBZheJiang or CIF&CFR
Q: What is your Packing details?
A: 1.Wooden case or carton package,standard export packages
2.All of the productions are inspected carfully by QC before delivery.
Q: What is your Delivery time?
A: Usually, we make merchandise inventory, if we have the products in stock,The delivery time is5-10 days after receiving the deposit; If we don’t have the products in stock, we will arrange the production right now, the delivery time will be 20-30days,It depends on the quantity of order
Q: What is your Min.order?
A: There’s no minimum quantity
| Certification: | CE |
|---|---|
| Product Name: | Dental LED Curing Light |
| Brand Name: | Hochey Medical |
| Power: | 600W |
| Speed: | 1400/1750 r.p.m |
| Air Flow: | 118L/Min at 0bar |
| Samples: |
US$ 250/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-12-13
China high quality Factory Direct Sale Towable Twin Diesel Screw Air Compressor for Water Well Drilling Rig Machine Diesel for Mining Using manufacturer
Product Description
Factory Direct Sale Towable Twin Diesel Screw Air Compressor For Water Well Drilling Rig Machine Diesel For Mining Using
Applicable Industries
Construction works , Energy & Mining
Showroom Location
None
Place of Origin
ZheJiang , China
Warranty
1 Year
Working Pressure
14 bar, 13 bar, 18bar, 16bar, 20bar, 25bar
Machinery Test Report
Provided
Video outgoing-inspection
Provided
Marketing Type
New Product 2571
Warranty of core components
6 Months
Core Components
Pressure vessel, Engine
Gas Type
Air
Condition
New
Type
Screw
Configuration
PORTABLE
Power Source
Diesel /Electric
Lubrication Style
Lubricated
Mute
NO
Brand Name
Glades
Dimension(L*W*H)
3900*1870*2300mm
Weight
4200kg
Air capacity
530-920CFM
Product name
Portable diesel driven screw air compressor
MOQ
1set
Move methods
2/4 Wheels
Drive method
Diesel Driven/Electric Motor
Pressure
13-25bar
Color
Orange
Compressed Form
Two-stage compression
Minimum fuel consumption (g/kw*h)
160
After Warranty Service
Online support
Emission Standards
GB3
| Model | Power/Horsepower (KW/HP) | Minimum fuel consumption (g/kw/h) | Outlet size | Dimensions |
| GLDS40-3/7 | Yunnei29/40 | 180 | 25 | 1630*1200*1420 |
| GLDS50–5/7 | Xichai37/50 | 180 | 25,32 | 1630*1200*1420 |
| GLDS75–7/7 | Xichai55/75 | 180 | 25,25 | 1630*1200*1420 |
| GLDS95–10/8 | Xichai70/95 | 180 | 25,25 | 1630*1200*1420 |
| GLDS125–13/10 | Cunmins 92/125 | 180 | 25,40 | 2200*1750*2000 |
| GLDS180–16/8 | Cunmins 132/180 | 160 | 25,40 | 2900*1630*1720 |
| GLDS190–16/15 | Cunmins 140/190 | 180 | 25,50 | 2400*1750*2000 |
| GLDS190–15/13 | Cunmins 140/190 | 180 | 25,50 | 2400*1750*2000 |
| GLDS190–17/8 | Cunmins 140/190 | 180 | 25,50 | 2400*1750*2000 |
| GLDS190–17/13 | Cunmins 140/190 | 180 | 25,50 | 2400*1750*2000 |
| GLDS220–18/17 | Cunmins 162/220 | 160 | 25,50 | 3040*2000*2200 |
| GLDS220–21/13 | Cimmins 162/220 | 160 | 25,50 | 3040*2000*2200 |
| GLDS260–21/17 | Cunmins 191/260 | 160 | 25,50 | 3040*2000*2200 |
| GLDS310–17/25 | Cunmins 228/310 | 160 | 25,50 | 3040*2000*2200 |
| GLDS310–25/17 | Cunmins 228/310 | 160 | 25,50 | 3040*2000*2200 |
| GLDS220–18/20 | Cunmins 162/220 | 160 | 25,50 | 3040*2000*2200 |
| GLDS260–20/20 | Cunmins 191/260 | 160 | 25,50 | 3040*2000*2200 |
| GLDS310-20/25 | Cunmins 228/310 | 160 | 25,50 | 3040*2000*2200 |
| GLDS310-28/15 | Cunmins 228/310 | 160 | 25,50 | 3040*2000*2200 |
| GLDS310-24/22 | Cunmins 228/310 | 160 | 25,50 | 3040*2000*2200 |
| GLDS420-29/25 | Cunmins 310/420 | 160 | 25,50 | 3600*2000*2200 |
| GLDS420-31/25 | Cunmins 310/420 | 160 | 25,50 | 3600*2000*2200 |
| GLDS550-35/30 | Cunmins 410/550 | 160 | 25,50 | 3800*2000*2580 |
Equipment manufacturing industry: spray painting, spray washing machine, mechanical retreat mold, driving the assembly tools, drilling machine, hammer, lifting driving, combined tools, reamer, run run run, riveter screwdriver rotary drive, forging, metal forming press run operation, blasting, spraying, transmission, driving technology process.
Automobile manufacturing industry: spray cleaning parts, driving the assembly tool, fixture tools, lifting hoist crane, pneumatic control, forging hammer pressing workshop, casting workshop, metal workshop blast spray.
Beverage factory: running, bottle washing machine barrel turn, cHangZhou machine internal spraying, cleaning, food industrial used gas drying bottle, automatic operation, ash dust.
Cement manufacturing: Lime storage ventilation, cement slurry stirring and driving, cement bag clean sealing driving, raw material mixing, tipper operation, cleaning equipment, clinker cooling, conveying of cement and coal, cement kiln cleaning, vehicle and vessel handling, lifting and hoisting device, pneumatic control.
Chemical plant: ventilation and mixing, separation tower with gas, cleaning equipment, combustion gas, transportation, lifting liquid, spraying and cleaning pipe, pneumatic control, process gas, liquid transport.
Power plant: air cleaning pipeline, blowing smoke scale, cleaning of boiler and condenser pipe, jet cleaning, coal, sewage removal transmission, pneumatic control.
Hydropower plant maintenance: engine control, lock, drive controller, drive lubrication pump, driving lock, starting control, cleaning rubbish net.
The food industry (general application): mixing liquid, fermentation tank with gas (oxygen), cleaning equipment, with nozzle with nozzle cleaning container transport, food, raw materials, filtration dehydration.
Forging shop: oxygen skin, door, air curtain lifting hoist and hoist, driving the bending and straightening machine, driving clutch brake and a clamping device, the driving hammer, drive the fuel regulator.
Casting: hot metal car positioning, cleaning equipment, transporting sand, drive pneumatic tools, ramming machine, grinding machine, lifting hoist and elevator, pneumatic pick, tamping machine, steel than the brush, sandblasting, sieve sand, mud core.
Glass factory: blow bottle and glass, blow lamp and electronic tube, combustion gas, raw material, light transmission glass etching and drilling, conveying the glass, pneumatic control, vacuum hanging board.
Iron and steel plant: stirring the solution, oxygen with gas, HangZhou gas, converter with skip positioning, a sediment chamber drilling, unloading bags, open hearth CHINAMFG flue cleaning, driving clutch and brake, drive door, driving loading and transporting device, drive lubrication system, drive pneumatic tools, pneumatic pick, grinding wheel machine, lifting hoist and hoist, sandblasting, blast furnace, vacuum degassing furnace.
Wood, furniture processing: spray cleaning, gas lifting, bending, straightening, disseminated wood clamping clamp, pneumatic tools, carving tools, drilling machine, polishing machine, polishing machine, sand blasting, spray painting, spray device.
Sheet metal workshop: stirring the solution, transportation, jet cleaning, drive chip packaging press, driving plate chuck clutch and positioner, pneumatic tools, pneumatic pick, finishing hammer, drill, grinding wheel machine, crane and elevator, combination tools, riveting machine, sand blasting, spray, spray paint, lubricant container leakage detecting.
The mine ventilation gas, drilling: big hole, gas water removal, filtration fine crumbs, pneumatic hoist driven rock drill rig,,, blow hole, piling machine, drilling machine.
Oil refinery: combustion gas, emptying and cleaning oil, crane and elevator, drive control system, catalyst recycle, sandblasting, painting.
Papermaking factory: clean air equipment, crane and hoist, pool anti icing, roll feeding, pressing paper products, drive clutch, drive off paper machine, paper feeding through the machine, pneumatic control, pressure head box, demolition, removal of waste paper head box, vacuum drying.
Pharmaceutical manufacturers: mixing liquid, antibiotic fermentation with gas (oxygen), transmission of raw materials, raw materials, mixing and stirring driven, pneumatic control, air jet pulverization, spray drying, vacuum drying and vaporization of liquid, transmission.
Plant maintenance: jet cleaning, drive tools (hammer, concrete vibrator, drill, grinding wheel machine, crane, paving stone machine, riveter, oxide skin to wrench, winding machine, sand blasting, spray), metal, spray, spray system.
Textile factory: mixing liquid, gas lifting, moist, operation pressure accumulator, spray, spray system, transfusion.
Rubber factory: clean mold and mechanical devices, gas lifting, demoulding, mold, pneumatic control, spraying.
ZheJiang GLADES MACHINERY EQUIPMENT CO.,LTD.is located in HangZhou -logistics city , with the advantage of rapid transportation of goods. The company covers an area of more than 20 thousand square meters.with an annual output value of 6 million US dollars and fixed assets more than 10 million US dollars.
Glades’s primary businesses focus in following key areas:Oil-injected rotary screw compressors (Fixed speed and variable speed; normal and low pressure),Oil free screw air compressors (Scroll type, dry type, water-lubricated type),Energy Saving Screw Air Compressor(PM VSD screw air compressor,Two Stage Screw Air Compressor,Scroll screw air compressor),Portable screw air compressors ( electric motor powered),Air treatment equipment (Air dryers, air filters and air receiver tank) .At Glades, we earn our customers’ trust and satisfaction by manufacturing the superior quality compressed air products for all industries. All of our products are designed for reliable performance, easy maintenance, and maximum energy efficiency. Glades has been exporting to more than 35 countries across the globe.
Upholding the core concept of “Reliable Carrying Trust”, ZheJiang Glades strives to provide the most reliable products and services through continuous innovation, so that customers can continue to obtain the maximum value for their returns.
Advantages:
Large displacement: Displacement 10% higher than ordinary piston compressor.
Energy-saving: Compared with piston air compressor, this series of models for the new national standard 2 energy efficiency products, excellent energy saving.
Easy to operate: 24 hours unattended all day work, free load automatically start, full load automatically shut down.
Strong stability:Under long time working, displacement and pressure stable, no crash phenomenon, low failure rate.
FAQ:
Q1:Where is your factory located?
A:Our factory is located in HangZhou city which nears HangZhou port about 2 hours.
Q2:How many air compressors do you produce everyday?
A: We can produce 100 pieces everyday.
Q3: Can you use our brand?
A: Yes, OEM/ODM is available.
Q4:How about your after-sales service?
a.Provide customers with installation and commissioning online instructions.
b.Well-trained engineers available to overseas service.
c.CHINAMFG agents and after service available.
Q5:What’s your delivery time?
Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: Why should I choose you?
1. 24/7 after sales service support in different languages;
2. Guidance of installation and commissioning on site can be provided by factory-trained technicians or local Authorized Service Center;
3. Technical training for customers in Glades air compressor factory or working site;
4. Plenty of original spare parts with proven quality are all available.
5.All kinds of technical documents in different languages.
| After-sales Service: | 24 Hours Online Service |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-11-03
China OEM Screw Booster Pet Air Compressor for Fully-Automatic Pet Bottle Blowing Machine manufacturer
Product Description
High Quality Screw Air compressor
Screw Booster PET Air Compressor for Fully-automatic PET Bottle Blowing Machine
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, screw Air compressor,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
The CHINAMFG is a volume -type gas compression machine with a volume of work volume. The compression of the gas is achieved by changes in volume, and the change of the volume is to achieve a rotation movement in the case with a pair of rotor of the compressor.
Basic structure of the screw air compressor: In the body of the compressor, a pair of intertwined spiral rotors are parallel. Usually, there is a rotor with convex teeth outside the ball, which is called yang rotor or yang screw. The rotor with concave teeth in the festival is called a pussy rotor or yin screw. Generally, the yang rotor is connected to the original motivation. Axial force. The cylindrical roller bearing at both ends of the rotor enables the rotor to achieve radial positioning and is underneath the radial force in the compressor. At both ends of the compressor body, a certain shape and size of the pores are opened respectively. One is used for inhalation, which is called the air intake; the other is used for exhaust, called the exhaust port.
Customized is accepted , Pls provide the following information to us :
1.Working Pressure : ____ Bar
2.Rated Power : _____ KW/HP
Advantages of screw air compressor :
01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are driven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.
02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.
03. Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.
4.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.
5.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.
6..High quality triple filter
1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the 3 filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.
High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.
Main Parameter
| Technical parameters of oil-free water-lubricated permanent magnet variable frequency screw compressor | ||||||||||||
| HYW-G | Working pressure | Exhaust volume | Power | Noise | Air outlet pipe diameter | Net weight | Dimensions(mm) | |||||
| Water lubricated series | bar | psig | (m3/min) | cfm | kW | hp | dB | kg | Length | Width | Height | |
| HYWV-7G | 7 | 102 | 0.7-1.2 | 24.7-42.4 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.6-1.1 | 21.2-38.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.5-0.9 | 17.7-31.8 | 7.5 | 10 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-11G | 7 | 102 | 1.0-1.6 | 35.3-56.5 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 |
| 8 | 116 | 0.9-1.5 | 31.8-53 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| 10 | 145 | 0.7-1.3 | 24.7-45.9 | 11 | 15 | 58±3 | G1″ | 500 | 1135 | 800 | 1000 | |
| HYWV-15G | 7 | 102 | 1.1-2 | 38.8-71 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 |
| 8 | 116 | 1-1.9 | 35.4-67.3 | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| 10 | 145 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1400 | 1000 | 1200 | |
| HYWV-15G | 7 | 102 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 |
| 8 | 116 | / | / | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| 10 | 145 | 0.9-1.6 | 31.8-56.6 | 15 | 20 | 60±3 | G1″ | 550 | 1170 | 900 | 1100 | |
| HYWV-18.5G | 7 | 102 | 1.8-3.1 | 63.6-109.5 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 |
| 8 | 116 | 1.6-2.8 | 56.5-98.9 | 18.5 | 25 | 61 ±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.5-2.5 | 53-88.3 | 18.5 | 25 | 61±3 | G1″ | 600 | 1400 | 1000 | 1200 | |
| HYWV-22G | 7 | 102 | 2.2-3.7 | 77.7-130.7 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 |
| 8 | 116 | 2.0-3.4 | 70.6-120.1 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| 10 | 145 | 1.8-3.0 | 63.6-105.9 | 22 | 30 | 61 ±3 | G1″ | 655 | 1400 | 1000 | 1200 | |
| HYWV-30G | 7 | 102 | 3.1-5.2 | 109.5-183.6 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 |
| 8 | 116 | 2.8-4.7 | 98.9-166 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| 10 | 145 | 2.5-4.3 | 88.3-151.9 | 30 | 40 | 64±3 | G11/2″ | 1150 | 1920 | 1170 | 1320 | |
| HYWV-37G | 7 | 102 | 3.6-6.1 | 127.1-215.4 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 |
| 8 | 116 | 3.3-5.6 | 116.5-197.8 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.0-5.0 | 105.9-176.6 | 37 | 50 | 64±3 | G11/2″ | 1200 | 1920 | 1170 | 1320 | |
| HYWV-45G | 7 | 102 | 4.5-7.5 | 158.9-264.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 |
| 8 | 116 | 4.0-6.8 | 141.3-240.1 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| 10 | 145 | 3.6-6.0 | 127.1-211.9 | 45 | 60 | 66±3 | G11/2″ | 1320 | 1920 | 1170 | 1320 | |
| HYWV-55G | 7 | 102 | 6.0-10.0 | 211.9-353.1 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 |
| 8 | 116 | 5.4-9.0 | 191-317.8 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| 10 | 145 | 4.6-7.8 | 162.4-275.5 | 55 | 75 | 66±3 | DN50 | 1520 | 1930 | 1320 | 1535 | |
| HYWV-75G | 7 | 102 | 7.8-13.0 | 275.5-459.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 |
| 8 | 116 | 7.2-12.0 | 254.3-423.8 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| 10 | 145 | 6.0-10.0 | 211.9-353.1 | 75 | 100 | 70±3 | DN50 | 1620 | 1930 | 1320 | 1535 | |
| HYWV-90G | 7 | 102 | 9.3-15.5 | 328.4-547.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 |
| 8 | 116 | 8.4-14.0 | 296.6-494.4 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| 10 | 145 | 7.5-12.5 | 264.9-414 | 90 | 120 | 70±3 | DN50 | 1800 | 1930 | 1320 | 1535 | |
| HYWV-110G | 7 | 102 | 12.0-20.0 | 423.8-706.3 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 |
| 8 | 116 | 10.8-18.0 | 381.4-635.7 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| 10 | 145 | 9.6-16.0 | 339-565 | 110 | 150 | 72±3 | DN80 | 3100 | 2300 | 1600 | 1750 | |
| HYWV-132G | 7 | 102 | 15.0-25.0 | 527.9-882.9 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 |
| 8 | 116 | 13.8-23.0 | 487.3-812.2 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| 10 | 145 | 12.0-20.0 | 423.8-706.3 | 132 | 175 | 72±3 | DN80 | 3250 | 2300 | 1600 | 1750 | |
| HYWV-160G | 7 | 102 | 16.2-27.0 | 572.1-953.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 15.3-25.5 | 540.3-900.5 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 14.4-24.0 | 508.5-847.6 | 160 | 215 | 72±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-185G | 7 | 102 | 18.0-30.0 | 635.7-1059.4 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 |
| 8 | 116 | 16.8-28.0 | 593.3-988.8 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| 10 | 145 | 15.0-25.0 | 529.7-882.9 | 185 | 250 | 74±3 | DN100 | 4500 | 2860 | 1600 | 1800 | |
| HYWV-200G | 7 | 102 | 21.6-36.0 | 762.8-1271.3 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 |
| 8 | 116 | 19.8-33.0 | 699.2-1165.4 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| 10 | 145 | 16.2-27.0 | 572.1-953.5 | 200 | 270 | 74±3 | DN125 | 4800 | 3150 | 1850 | 2050 | |
| HYWV-250G | 7 | 102 | 25.8-43.0 | 911.1-1518.5 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 |
| 8 | 116 | 24.6-41.0 | 868.7-1447.9 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
| 10 | 145 | 22.8-38.0 | 805.2-1342 | 250 | 350 | 74±3 | DN125 | 5200 | 3150 | 1850 | 2050 | |
Workshop of natural gas compressor
Our products
Our Certificate : CE and ISO certification
Our exhibition for the gas compressor
Our Service for diaphragm compressor :
1.Service time : 24*7 Hours
2.Customized Service
3.Perfect pre-sale,sale,after-sales service
4.FAT
5.Onsite commissioning Service
6.18 months warranty period
FAQ :
Q1.How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q2.What’s payment term?
A: T/T, L/C, D/P, Western Union, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q3 : How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-10-30
China Good quality Combined High Pressure Air Compressor for Blowing Machine Manufacture air compressor portable
Product Description
| Combined Medium Pressure Air Compressor Product Parameters | ||||
| Category | Model | Pressure (bar) |
Displacement (m³/min) |
Motor Power (kw) |
| Laser cutting supporting air compressor |
MPP-LC-1.2 | 30/40 | 1.2 | 15 |
| MPP-LC-1.6 | 1.6 | 18.5 | ||
| MPP-LC-2.0 | 2.0 | 22 | ||
| MPP-LC-2.5 | 2.5 | 25 | ||
Advantages
1,Large cylinder diameter, low speed, good reliability, economical and durable.
2,There is no need for foundation .
3,Interpolar safety valve and pressure gauge to effectively ensure the safety of mechanical operation
4,Continuous supply of compressed air with almost no oil and no water
5,The full performance integrated piston machine, gas storage tank, CHINAMFG dryer and precision filter are integrated into one. Through the whole connection of metal pipe, the user site does not need to connect the secondary pipeline of the equipment, which is convenient to install, simple to use and flexible to move.
, the installation is convenient, the use is simple, and the movement is flexible.
ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CHINAMFG or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Structure Type: | Open Type |
| Pressure: | 30/40 Bar |
| Samples: |
US$ 3000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-10-26