Product Description
Xas38kd 7bar 70cfm 14.9kw CHINAMFG Engine CHINAMFG Air Compressor Price
1. Lightweight
11 models. Almost all are below 750 kg including options with a built in generator and aftercooler.
2. Legendary toughness
HardHat canopy for longer lifetime and higher residual value.
3. Assured reliability
Anti-air lock system for guaranteed engine starting.
4. PACE – 1 compressor, multiple applications
A boost for your utilization rate. Thanks to PACE, you can adjust the pressure and use your compressor for multiple applications.
5. Stage V compliant
All models comply with Europe’s most stringent emission regulations.
6. On-board generator
Our towable compressors are also available with built-in generator. That’s 1 piece of equipment less that you need to bring to your construction site.
Find the most suitable XAS for your application:
With or without built-in generator
With or without PACE technology (adjustable pressure)
Wide range of options (quality air treatment, extreme weather kits, and more)
Technical Data of 8 Series Portable Air Compressor
| Performance | Unit | XAS38Kd | XAS 48 Kd | XAHS38Kd | XAS 58Kd | XAS 68 Kd |
| Working Pressure | Bar (g) | 7 | 7 | 12 | 7 | 7 |
| Psi (g) | 100 | 100 | 175 | 100 | 100 | |
| Free Air Delivery | CFM | 70 | 90 | 80 | 120 | 135 |
| M3 /Min | 2 | 3 | 2 | 3 | 4 | |
| Noise | dB(A) | 70 | 70 | 70 | 70 | 70 |
| Engine | ||||||
| Engine Brand | Kubota | Kubota | Kubota | Kubota | Kubota | |
| Engine Model | D 722 | D 902 | V 1505 | V 1505 | V 1505 | |
| Number of Cylinders | 3 | 3 | 4 | 4 | 4 | |
| Power output | kw | 14,9 | 18,5 | 26,5 | 26,5 | 26,5 |
| Fuel Tank capacity | L | 27 | 27 | 60 | 60 | 60 |
| Full load RPM | rpm | 3400 | 3600 | 3000 | 3000 | 3000 |
| Dimensions : Box unit | ||||||
| Length | mm | 1550 | 1550 | 1940 | 1940 | 1940 |
| Width | mm | 1050 | 1050 | 1160 | 1160 | 1160 |
| Height | mm | 880 | 880 | 1050 | 1050 | 1050 |
| Weight Box | kg | 440 | 440 | 650 | 650 | 650 |
| Technical Data | ||||||
| Performance | XAS 88KD | XAS 98KD | XAS 48KDG | XAS 68KDG | XAS 98KDG | |
| Free air delivery | m²/min | 5 | 5.3 | 2.5 | 3.5 | 5.3 |
| Working pressure | bar | 7 | 7 | 7 | 10.3 | 7 |
| Emission valve | No/size | 3*3/4″ | 3*3/4″ | 3*3/4″ | 3*3/4″ | 3*3/4″ |
| electric power | kVA | 6(12.5) | 6(12.5) | 9 | ||
| air compressor oil tank | L | 8 | 9 | 8 | 8 | 9 |
| Max.ambient temperature at sea level | C | 50 | 50 | 50 | 50 | 50 |
| Min.starting temperature | C | -10/-20 | -10/-20 | -10/-20 | -10/-20 | -10/-20 |
| Noise level | dB(A) | 101 | 101 | 101 | 101 | 101 |
| Engine | ||||||
| Brand | Kubota | Kubota | Kubota | Kubota | Kubota | |
| Model | V 1505 T | V1505 T | V 1505(T) | V1505 T | V 1505 T | |
| Cylinder no. | 4 | 4 | 4 | 4 | 4 | |
| Power | kW | 33 | 33 | 26.5(33) | 33 | 33 |
| Full load | rpm | 3000 | 3000 | 3000 | 3000 | 3000 |
| unload | rpm | 1850 | 1850 | 1850 | 1850 | 1850 |
| engine oil tank capacity | L | 5.5 | 5.5 | 5.5 | 5.5 | 5.5 |
| cooler tank capacity | L | 8.5 | 8.5 | 8.5 | 8.5 | 8.5 |
| fuel tank capacity | L | 60 | 60 | 60 | 60 | 60 |
| Dimension | ||||||
| Length | mm | 2290 | 2290 | 2290 | 2290 | 2290 |
| Width | mm | 1350 | 1350 | 1350 | 1350 | 1350 |
| Height | mm | 1400 | 1400 | 1400 | 1400 | 1400 |
| Weight | kg | <750 | <750 | <750 | <750 | <750 |
More CHINAMFG air compressor:
| XAS | XAS37, XAS47, XAS57, XAS67, XAS97,XAS137, XAS58kd, XAS68kd, XAS78kd, XAS88, XAS88kd, XAS57E, XAS77E, XAS486E, XAS186C, |
| XAH | XAH107, |
| XAHS | XAHS37, XAHS38kd, XAHS710E, XAHS650E, XAHS376E, XAHS930E, XAHS950, XAHS166C, XAHS710cd, |
| XATS | XATS67, XATS68kd, XATS1200, XATS1050, XATS156C, XATS800cd, |
| XAMS | XAMS850E, XAMS800E, XAMS466E, XAMS1150, XAMS850cd, |
| XAVS | XAVS650E, XAVS550E, XAVS306E, XAVS336E, XAVS900, XAVS206C, XAVS236C, XAVS650cd, |
| XAXS | XAXS600E, XAXS600C, XAXS600cd, |
| XRS | XRS846, |
| XRHS | XRHS1150E, XRHS1150, XRHS836, XRHS666C, XRHS666cd, |
| XRVS | XRVS960E, XRVS1050, XRVS1275, XRVS1000, XRVS716, |
| XRXS | XRXS1210, |
| XRYS | XRYS1150, |
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| After-sales Service: | Best |
|---|---|
| Warranty: | 1 Year |
| Principle: | Screw |
| Application: | Intermediate Back Pressure Type, High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
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What are the advantages of using an air compressor in construction?
Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:
- Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
- Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
- Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
- Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
- Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
- Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
- Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.
It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.
In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-12-15
China Professional High Quality Energy Saving Electric Screw Air Compressor 7bar 8bar 10bar 12.5bar air compressor parts
Product Description
High Quality Energy Saving Electic Screw Air Compressor 7 bar 8 bar 10 bar 12.5 bar
Main Features:
1. The flexible belt will be automatically tensioned in use. Through adjusting the tension, minimize the loss of pressure and power, to enhance the efficiency of compression.
2. Using the precise spin-oil separator and special two-pole buffer separation, it can minimize the oil consumption, guarantee the outlet gas purity, and extend the lifetime of filter elements.
3. With the toothed V-belt, it has good heat dissipation, long life, higher gear drive and transmission efficiency, as high as over 98%.
Oil Filter: Good Quality filters ensure longer working life and save the maintenance time and cost.
Stainless Steel Hoses: High and low temperature resistant, high pressure resistant.
Compressed Air Vessel: Reduction of pressure drops and energy costs, quality air with low oil content.
Air End: Imported DLOL air end, advanced profile design.
Electric Motor: Premium efficiency Totally TEFC IP54/IP55 motor (Class F insulation) protects against dust and chemicals etc.
Air Filter: Two-stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-duty environment.
Cooler: High quality aluminum material, alternating expression cooler fins, ensure the perfect radiating effect.
Technical parameters:
Our workshop:
| Lubrication Style: | Lubricated |
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| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Customization: |
Available
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
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How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2023-11-06
China OEM 7.5kw 10HP 7bar Industrial Screw Type AC Air Compressor air compressor repair near me
Product Description
7.5Kw 10Hp 7Bar Industrial Screw Type Ac Air Compressor
Product Description
The electric screw air compressor is equiped with 1 7.5kw electric motor with free air delivery of 0.8-1.2m3/min at the pressure of 7-12 bar. It is applicated for industy of Machinery , Chemical , Electric Power, Cement, Furniture, Construction Material…
This range of compressor is equiped with name brand airend(screw) ,centrifugal cooling fan and touch screen controller, with direct drive, dust proof, sound proof design.
VSD type is also available for this model , it can save energy of 30-35% , it can save more cost for enprise owner.
| Technical Specifications | |||
| Airend | Working pressure | Bar | 7-12 |
| Free air delivery | m3/min | 0.8-1.2 | |
| Compression stage | 1 | ||
| Electric motor | Power | KW | 7.5 |
| Working voltage | V/HZ | 380/50 or Customized | |
| Insulation | F | ||
| Protection grade | IP54 | ||
| Energy Grade | IE2 | ||
| Starter | Direct | ||
| Whole compressor | Driven | Direct | |
| Separator capacity | L | 7 | |
| Lubrication capacity | L | 6 | |
| Cooling method | Air or Water | ||
| Outlet | G3/4 | ||
| Dimension | mm | 890*560*840 | |
| Weight | kg | 400 | |
Product Details
1. Air end of screw air compressor
The air end is with state-of-the art screw element and 4 -6 CHINAMFG bearings to make sure it plenty of air output and longer lifetime.
2.Electric Motor of the air compressor
Name brand qualified IP54 ,F insulation, IE2 , IE3 motor , high efficiency and energy saving.
3. Intake valve of the screw air compressor
High efficiency intake valve protects the compressor components by removing 99% dirty particles down to 3 microns.
4. Oil Air separator
High efficiency separating for oil and air and low oil content in the compressed air.
5. Touch Screen Controller.
6. High efficient Centrifugal fan can give best cooling for screw compressor.
7.Dust proof mesh to protect electrical control system
Ceritifications
Product Uses
After-Sales Service
WINDBELL promises to provide technical support for all screw Air Compressor manufactured. Giving guid for installation,operation and maintenance.
For periodically maintenance of silent air compressor , we suggest to use our original spare parts in order to our original specifications. Please contact us freely, if you have any demand for oil filter, air filter element, oil air separator element for jack hammer air compressor .
Company Information
Windbell Co. Ltd. was established in 2006. It is a high-tech company mainly producing Screw Air Compressor.
Located in HangZhou National High and New Technology Industries Development Zone, the company has more than 100 employees equipped with 50 advanced testing machines working in the plant area of 20000 square meter. A high profile R&D team with experience in developing products with GHH and Rotor, has more than 20 patents granted. The company can produce more than 4000 Air Compressor every year.
We believe that without an advanced quality management system you cannot make high quality products. With ISO9001 and ISO14001 certifications, the company aims to be a CHINAMFG in offering consumers efficient, energy-saving, and environment-friendly solutions in the application of air compressor. Based on its R&D output, the company has successfully applied its solutions to the field of mining, tunneling, outdoor construction and its technology also facilitates the production of medical oxygen generators and textile equipment. The Screw Air Compressor are widely sold to Southeast Asia, Central Asia, Middle East, Africa, and South America…
| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-10-26
China high quality CHINAMFG Durable High Efficiency Mini 8L 7bar 100psi 2800rpm Quiet Air Compressor Oil-Free Air-Compressors arb air compressor
Product Description
VIDO 1.5hp 7 bar 24L 2800rpm silent oil free air compressor
| Silent Oil Free Air Compressor | |||
|
Power input |
600W(0.8HP) |
1100W(1.5HP) |
1500W(2HP) |
|
Rated voltage |
220-240V~50Hz |
220-240V~50Hz |
220-240V~50Hz |
|
Rated speed |
2800/min |
2800/min |
2800/min |
|
Tank volume |
8L |
24L |
50L |
|
Max work pressure |
7bar(100psi) |
7bar(100psi) |
8bar(116psi) |
|
Air flow |
50L/min (3m3/H) |
120L/min(7.2m3/H) |
240L/min(14.4m3/H) |
|
Air refilling speed |
≤ 15s |
≤22s |
≤ 35s |
| Warranty: | 1 Year |
|---|---|
| Lubrication Style: | Oil-less |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Type: | Twin-Screw Compressor |
| Warranty of Core Components: | 1 Year |
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How do you choose the right air compressor for woodworking?
Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:
1. Required Air Volume (CFM):
Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.
2. Tank Size:
Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.
3. Maximum Pressure (PSI):
Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.
4. Noise Level:
Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.
5. Portability:
Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.
6. Power Source:
Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.
7. Quality and Reliability:
Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.
8. Budget:
Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.
By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.
What are the different types of air compressors?
There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:
1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.
2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.
3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.
4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.
5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.
6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.
These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.
editor by CX 2023-10-23
China Standard Air Cooled Oil Injected 45kw 60HP 7bar 7.4m3/Min 8bar 7m3/Min Direct Drive Screw Air Compressor with Hot selling
Product Description
ZheJiang Xihu (West Lake) Dis. specializes in the R&D, manufacturing, sales and after sales service of compressors, which include oil-free air compressors, oil-injected air compressor and air end, special gas compressors and post-processing equipment etc, under the brand name “Xihu (West Lake) Dis.r”, “OFAC” .
Product Features
*Efficient permanent magnet synchronous motor using high-performance NdFeb permanent magnet, 120ºC without loss of magnetic. Through the magnetic field and magnetic force generated by the AC voltage related to the stator coil, the rotor generates rotation, low speed and high efficiency.
*Advanced level of integrated host design. High efficiency, low speed, low noise, low energy consumption, low maintenance cost, reliable stability and usability. Adopt the embedded integrated shaft directly connected structure, compact structure, high transmission efficiency.
*Large capacity oil and gas separator, coupled with sophisticated oil and gas separation elements and gas, liquid filtration elements, with 3 times oil and gas separation, to ensure the quality of compressed air.
*Intake valve plate adopts international advanced technology, coupled with reasonable noise reduction design, intake valve adjustment range 0-100% easy to adjust, small pressure loss, long life.
*High efficiency cooler adopts large heat exchange area design, improve cooling efficiency, effectively imitation machine high temperature, anti-corrosion treatment of the inner wall, the use of more severe mining, prolong the service life.
| TECHNICAL DATA—-OIL INJECTED SERIES |
|||||||
| Model | Power | Pressure (bar) | Air Flow (m3/min) | Noise Level dBA | Outlet Pipe Diameter | Dimension LxWxH (mm) | |
| BO-7.5 | 7.5kw | 10hp | 7 | 1.2 | 66±2 | G 1/2″ | 800*700*930 |
| 8 | 1.1 | ||||||
| 10 | 0.95 | ||||||
| 12 | 1.8 | ||||||
| BO-11 | 11kw | 15hp | 7 | 1.65 | 68±2 | G 3/4″ | 950*750*1250 |
| 8 | 1.5 | ||||||
| 10 | 1.3 | ||||||
| 12 | 1.1 | ||||||
| BO-15 | 15kw | 20hp | 7 | 2.5 | |||
| 8 | 2.3 | ||||||
| 10 | 2.1 | ||||||
| 12 | 1.9 | ||||||
| BO-18.5D | 18.5kw | 25hp | 7 | 3.2 | G 1″ | 1380*850*1160 | |
| 8 | 3.0 | ||||||
| 10 | 2.7 | ||||||
| 12 | 2.4 | ||||||
| BO-22D | 22kw | 30hp | 7 | 3.8 | |||
| 8 | 3.6 | ||||||
| 10 | 3.2 | ||||||
| 12 | 2.7 | ||||||
| BO-30D | 30kw | 40hp | 7 | 5.3 | |||
| 8 | 5.0 | ||||||
| 10 | 4.5 | ||||||
| 12 | 4.0 | ||||||
| BO-37D | 37kw | 50hp | 7 | 6.8 | G 1-1/2″ | 1500*1000*1330 | |
| 8 | 6.2 | ||||||
| 10 | 5.6 | ||||||
| 12 | 5.0 | ||||||
| BO-45D | 45kw | 60hp | 7 | 7.4 | 72±2 | ||
| 8 | 7.0 | ||||||
| 10 | 6.2 | ||||||
| 12 | 5.6 | ||||||
| BO-55D | 55kw | 75hp | 7 | 10.0 | G 2″ | 1900*1250*1570 | |
| 8 | 9.6 | ||||||
| 10 | 8.5 | ||||||
| 12 | 7.6 | ||||||
| BO-75D | 75kw | 100hp | 7 | 13.4 | |||
| 8 | 12.6 | ||||||
| 10 | 11.2 | ||||||
| 12 | 10.0 | ||||||
| BO-90D | 90kw | 125hp | 7 | 16.2 | |||
| 8 | 15.0 | ||||||
| 10 | 13.8 | ||||||
| 12 | 12.3 | ||||||
| BO-110D | 110kw | 150hp | 7 | 21.0 | G 2-1/2″ | 2500*1470*1840 | |
| 8 | 19.8 | ||||||
| 10 | 17.4 | ||||||
| 12 | 14.8 | ||||||
| BO-132D | 132kw | 175hp | 7 | 24.5 | 75±2 | ||
| 8 | 23.2 | ||||||
| 10 | 20.5 | ||||||
| 12 | 17.4 | ||||||
| BO-160D | 160kw | 220hp | 7 | 28.7 | |||
| 8 | 27.6 | ||||||
| 10 | 24.6 | ||||||
| 12 | 21.5 | ||||||
| BO-185D | 185kw | 250hp | 7 | 32.0 | DN85 | 3150*1980*2150 | |
| 8 | 30.4 | ||||||
| 10 | 27.4 | ||||||
| 12 | 24.8 | ||||||
| BO-220D | 220kw | 300hp | 7 | 36.0 | 82±2 | ||
| 8 | 34.3 | ||||||
| 10 | 30.2 | ||||||
| 12 | 27.7 | ||||||
| BO-250D | 250kw | 350hp | 7 | 42.0 | |||
| 8 | 40.5 | ||||||
| 10 | 38.2 | ||||||
| 12 | 34.5 | ||||||
| BO-315D | 315kw | 430hp | 7 | 51.0 | |||
| 8 | 50.2 | ||||||
| 10 | 44.5 | ||||||
| 12 | 39.5 | ||||||
| BO-355D | 355kw | 480hp | 7 | 64.0 | 84±2 | DN100 | |
| 8 | 61 | ||||||
| 10 | 56.5 | ||||||
| 12 | 49.0 | ||||||
| BO-400D | 400kw | 545hp | 7 | 71.2 | |||
| 8 | 68.1 | ||||||
| 10 | 62.8 | ||||||
| 12 | 62.2 | ||||||
| TECHNICAL DATA |
||||||||||
| Model | Power | Pressure (bar) | Air Flow (m3/min) | Noise Level dBA | Outlet Size | Weight (kgs) | Lubricating Water(L) | Filter Element (B)-(Z) | Dimension LxWxH (mm) | |
| OF-7.5F | 7.5kw | 10hp | 8 | 1.0 | 60 | RP 3/4 | 400 | 22 | (25cm) 1 | 1000*720*1050 |
| OF-11F | 11kw | 15hp | 8 | 1.6 | 63 | 460 | 1156*845*1250 | |||
| OF-15F | 15kw | 20hp | 8 | 2.5 | 65 | RP 1 | 620 | 28 | (50cm) 1 | 1306*945*1260 |
| OF-18F | 18.5kw | 25hp | 8 | 3.0 | 67 | 750 | 33 | 1520*1060*1390 | ||
| OF-22F | 22kw | 30hp | 8 | 3.6 | 68 | 840 | 33 | 1520*1060*1390 | ||
| OF-30F | 30kw | 40hp | 8 | 5.0 | 69 | RP 11/4 | 1050 | 66 | (25cm) 5 | 1760*1160*1490 |
| OF-37F | 37kw | 50hp | 8 | 6.2 | 71 | 1100 | 1760*1160*1490 | |||
| OF-45S | 45kw | 60hp | 8 | 7.3 | 74 | RP 11/2 | 1050 | 88 | 1760*1160*1490 | |
| OF-45F | 45kw | 60hp | 8 | 7.3 | 74 | 1200 | 1760*1160*1490 | |||
| OF-55S | 55kw | 75hp | 8 | 10 | 74 | RP 2 | 1250 | 110 | (50cm) 5 | 1900*1250*1361 |
| OF-55F | 55kw | 75hp | 8 | 10 | 74 | 2200 | (50cm) 7 | 2350*1250*1880 | ||
| OF-75S | 75kw | 100hp | 8 | 13 | 75 | 1650 | (50cm) 5 | 1900*1250*1361 | ||
| OF-75F | 75kw | 100hp | 8 | 13 | 75 | 2500 | (50cm) 7 | 2550*1620*1880 | ||
| OF-90S | 90kw | 125hp | 8 | 15 | 76 | 2050 | (50cm) 5 | 1900*1250*1361 | ||
| OF-90F | 90kw | 125hp | 8 | 15 | 76 | 2650 | (50cm) 7 | 2550*1620*1880 | ||
| OF-110S | 110kw | 150hp | 8 | 20 | 78 | DN 65 | 2550 | 130 | (50cm) 12 | 2200*1600*1735 |
| OF-110F | 110kw | 150hp | 8 | 20 | 78 | 3500 | 130 | 3000*1700*2250 | ||
| OF-132S | 132kw | 175hp | 8 | 23 | 80 | 2700 | 130 | 2200*1600*2250 | ||
| OF-160S | 160kw | 220hp | 8 | 26 | 82 | 2900 | 165 | 2200*1600*2250 | ||
| OF-185S | 185kw | 250hp | 8 | 30 | 83 | DN 100 | 3300 | 180 | (50cm) 22 | 2860*1800*1945 |
| OF-200S | 200kw | 270hp | 8 | 33 | 83 | 3500 | 2860*1800*1945 | |||
| OF-220S | 220kw | 300hp | 8 | 36 | 85 | 4500 | 2860*2000*2300 | |||
| OF-250S | 250kw | 340hp | 8 | 40 | 85 | 4700 | 2860*2000*2300 | |||
| OF-315S | 315kw | 480hp | 8 | 50 | 90 | 5000 | 2860*2000*2300 | |||
F– air cooling method S– water cooling method
FAQ
Q1: Warranty terms of your machine?
A1: Two year warranty for the machine and technical support according to your needs.
Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.
Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case. Rcommend wooden box.
Q4: Can you use our brand?
A4: Yes, OEM is available.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products. 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 30-45 days.
Q6: How Many Staff Are There In your Factory?
A6: About 100.
Q7: What’s your factory’s production capacity?
A7: About 550-650 units per month.
Q8: What the exactly address of your factory?
A8: Our first workshop located in HangZhou, ZheJiang , second workshop located in HangZhou, ZheJiang , China.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Customization: |
Available
|
|
|---|
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-10-21
China Standard 100 CHINAMFG 7bar Energy Saving Dry Oil Free \Oilless Screw Air Compressor manufacturer
Product Description
Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages
1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1
2.Adopt GHH air end made in Germany
3.Technology patent used in oil free compressed air system
4.Significant energy saving, environmental-friendly and pollution-free
5.Low operation and maintenance cost
6.Powerful MAM microcomputer controller and touch screen
7.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc.
DENAIR Dry Type Oil Free Screw Air Compressor In Hannover Messe 2017
DENAIR Class 0 Certification
Comparison between dry oil free compressor and lubricated screw air compressor
Dry Type Oil-free Air Compressor Technical Parameters
| Model | Maximum working pressure | Capacity(FAD)* | Installed motor power |
Cooling Method | Noise Level** | Dimensions (mm) |
Weight | Air Outlet Pipe Diameter | |||||||
| 50 Hz | 60 Hz | ||||||||||||||
| bar(e) | psig | m³/min | cfm | m³/min | cfm | kW | hp | dB(A) | L | W | H | kG | |||
| DWW-55 | 7 | 102 | 9.35 | 330 | 8.06 | 285 | 55 | 75 | Air Cooling W-water Cooling | 74 | 2000 | 1200 | 1650 | 1900 | G1-1/2″ |
| 8 | 116 | 9.17 | 324 | 8.04 | 284 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1900 | G1-1/2″ | ||
| 10 | 145 | 8.11 | 286 | 7.05 | 249 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1900 | G1-1/2″ | ||
| DWW-55W | 7 | 102 | 9.35 | 330 | 8.06 | 285 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1800 | G1-1/2″ | |
| 8 | 116 | 9.17 | 324 | 8.04 | 284 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1800 | G1-1/2″ | ||
| 10 | 145 | 8.11 | 286 | 7.05 | 249 | 55 | 75 | 74 | 2000 | 1200 | 1650 | 1800 | G1-1/2″ | ||
| DWW-75 | 7 | 102 | 12.71 | 449 | 11.56 | 408 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2100 | DN50 | |
| 8 | 116 | 11.78 | 416 | 11.53 | 407 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2100 | DN50 | ||
| 10 | 145 | 11.57 | 409 | 10.11 | 357 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2100 | DN50 | ||
| DWW-75W | 7 | 102 | 12.71 | 449 | 11.56 | 408 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2000 | DN50 | |
| 8 | 116 | 11.78 | 416 | 11.53 | 407 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2000 | DN50 | ||
| 10 | 145 | 11.57 | 409 | 10.11 | 357 | 75 | 100 | 74 | 2000 | 1200 | 1650 | 2000 | DN50 | ||
| DWW-90 | 7 | 102 | 14.6 | 515 | 13.61 | 480 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2800 | DN50 | |
| 8 | 116 | 14.32 | 506 | 13.47 | 476 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2800 | DN50 | ||
| 10 | 145 | 13.55 | 478 | 12.5 | 441 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2800 | DN50 | ||
| DWW-90W | 7 | 102 | 14.6 | 515 | 13.61 | 480 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2180 | DN50 | |
| 8 | 116 | 14.32 | 506 | 13.47 | 476 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2180 | DN50 | ||
| 10 | 145 | 13.55 | 478 | 12.5 | 441 | 90 | 120 | 76 | 2800 | 1800 | 1860 | 2180 | DN50 | ||
| DWW-110 | 7 | 102 | 20.27 | 716 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3200 | DN65 | |
| 8 | 116 | 19.03 | 672 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3200 | DN65 | ||
| 10 | 145 | 16.65 | 588 | 15.57 | 550 | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3200 | DN65 | ||
| DWW-110W | 7 | 102 | 20.27 | 716 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3050 | DN65 | |
| 8 | 116 | 19.03 | 672 | N/A*** | N/A*** | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3050 | DN65 | ||
| 10 | 145 | 16.65 | 588 | 15.57 | 550 | 110 | 150 | 78 | 2800 | 1800 | 1860 | 3050 | DN65 | ||
| DWW-132 | 7 | 102 | 23.94 | 845 | 20.09 | 709 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3340 | DN65 | |
| 8 | 116 | 22.47 | 793 | 19.87 | 702 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3340 | DN65 | ||
| 10 | 145 | 20.19 | 713 | N/A*** | N/A*** | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3340 | DN65 | ||
| DWW-132W | 7 | 102 | 23.94 | 845 | 20.48 | 723 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3170 | DN65 | |
| 8 | 116 | 22.47 | 793 | 20.26 | 715 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3170 | DN65 | ||
| 10 | 145 | 20.19 | 713 | 19.82 | 700 | 132 | 175 | 78 | 2800 | 1800 | 1860 | 3170 | DN65 | ||
| DWW-160 | 7 | 102 | 27.26 | 962 | 25.47 | 899 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3700 | DN65 | |
| 8 | 116 | 25.86 | 913 | 25.17 | 889 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3700 | DN65 | ||
| 10 | 145 | 23.87 | 843 | 23.18 | 819 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3700 | DN65 | ||
| DWW-160W | 7 | 102 | 27.26 | 962 | 25.47 | 899 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3300 | DN65 | |
| 8 | 116 | 25.86 | 913 | 25.17 | 889 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3300 | DN65 | ||
| 10 | 145 | 23.87 | 843 | 23.8 | 819 | 160 | 215 | 78 | 2800 | 1800 | 1860 | 3300 | DN65 | ||
| DWW-185 | 7 | 102 | 30.19 | 1066 | 28.88 | 1571 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3900 | DN65 | |
| 8 | 116 | 29.53 | 1043 | 28.3 | 999 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3900 | DN65 | ||
| 10 | 145 | 27.2 | 960 | 27.17 | 960 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3900 | DN65 | ||
| DWW-185W | 7 | 102 | 30.19 | 1066 | 28.88 | 1571 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3460 | DN65 | |
| 8 | 116 | 29.53 | 1043 | 28.3 | 999 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3460 | DN65 | ||
| 10 | 145 | 27.2 | 960 | 27.17 | 960 | 185 | 250 | 78 | 2800 | 1800 | 1860 | 3460 | DN65 | ||
| DWW-200W | 7 | 102 | 36.41 | 1286 | 31.14 | 1100 | 200 | 270 | 78 | 3100 | 2150 | 2200 | 4300 | DN100 | |
| 8 | 116 | 33.86 | 1196 | 30.52 | 1078 | 200 | 270 | 78 | 3100 | 2150 | 2200 | 4300 | DN100 | ||
| 10 | 145 | 30.35 | 1071 | 28.82 | 1018 | 200 | 270 | 78 | 3100 | 2150 | 2200 | 4300 | DN100 | ||
| DWW-220W | 7 | 102 | 38.99 | 1377 | 37.54 | 1325 | 220 | 300 | 78 | 3100 | 2150 | 2200 | 4500 | DN100 | |
| 8 | 116 | 37.93 | 1339 | 36.78 | 1299 | 220 | 300 | 78 | 3100 | 2150 | 2200 | 4500 | DN100 | ||
| 10 | 145 | 33.79 | 1193 | 31.08 | 1097 | 220 | 300 | 78 | 3100 | 2150 | 2200 | 4500 | DN100 | ||
| DWW-250W | 7 | 102 | 47.26 | 1669 | 41.53 | 1466 | 250 | 350 | 78 | 3100 | 2150 | 2200 | 4550 | DN100 | |
| 8 | 116 | 43.31 | 1529 | 40.69 | 1437 | 250 | 350 | 78 | 3100 | 2150 | 2200 | 4550 | DN100 | ||
| 10 | 145 | 38.88 | 1373 | 37.43 | 1322 | 250 | 350 | 78 | 3100 | 2150 | 2200 | 4550 | DN100 | ||
| DWW-280W | 7 | 102 | 51.04 | 1802 | N/A*** | N/A*** | 280 | 375 | 80 | 3400 | 2400 | 2200 | 4800 | DN100 | |
| 8 | 116 | 47.24 | 1668 | N/A*** | N/A*** | 280 | 375 | 80 | 3400 | 2400 | 2200 | 4800 | DN100 | ||
| 10 | 145 | 43.26 | 1528 | 41.4 | 1462 | 280 | 375 | 80 | 3400 | 2400 | 2200 | 4800 | DN100 | ||
| DWW-315W | 7 | 102 | 52.03 | 1837 | N/A*** | N/A*** | 315 | 425 | 80 | 3400 | 2400 | 2200 | 5000 | DN100 | |
| 8 | 116 | 51.04 | 1802 | N/A*** | N/A*** | 315 | 425 | 80 | 3400 | 2400 | 2200 | 5000 | DN100 | ||
| 10 | 145 | 47.18 | 1666 | N/A*** | N/A*** | 315 | 425 | 80 | 3400 | 2400 | 2200 | 5000 | DN100 | ||
Low Pressure Dry Type Oil-free Air Compressor Technical Parameters
| Model | Maximum working pressure | Capacity(FAD)* | Installed motor power |
Cooling Method | Noise Level** | Dimensions (mm) |
Weight | Air Outlet Pipe Diameter |
|||||||
| 50 Hz | 60 Hz | ||||||||||||||
| bar(e) | psig | m³/min | cfm | m³/min | cfm | kW | hp | dB(A) | L | W | H | kG | |||
| DWL-55-2 | 2.5 | 37 | 15.33 | 541 | 14.4 | 508 | 55 | 75 | Air Cooling W-water Cooling | 69 | 2100 | 1500 | 1790 | 2500 | DN100 |
| DWL-55-3 | 3.5 | 51 | 12.78 | 451 | 10.85 | 383 | 55 | 75 | 69 | 2100 | 1500 | 1790 | 2500 | DN100 | |
| DWL-75-2 | 2.5 | 37 | 19.92 | 703 | 19.85 | 701 | 75 | 100 | 69 | 2100 | 1500 | 1790 | 2650 | DN100 | |
| DWL-75-3 | 3.5 | 51 | 16.3 | 575 | 15.86 | 560 | 75 | 100 | 69 | 2100 | 1500 | 1790 | 2650 | DN100 | |
| DWL-90-2 | 2.5 | 37 | 26.07 | 921 | 26.28 | 928 | 90 | 120 | 72 | 2800 | 1800 | 1860 | 2750 | DN100 | |
| DWL-90-3 | 3.5 | 51 | 19.54 | 690 | 18.3 | 646 | 90 | 120 | 72 | 2100 | 1500 | 1790 | 2750 | DN100 | |
| DWL-110(W)-2 | 2.5 | 37 | 33.16 | 1171 | 29.82 | 1053 | 110 | 150 | 72 | 3100 | 2150 | 2200 | 3500 | DN150 | |
| DWL-110(W)-3 | 3.5 | 51 | 25.6 | 904 | 23.9 | 884 | 110 | 150 | 72 | 2800 | 1800 | 1860 | 3000 | DN150 | |
| DWL-132(W)-2 | 2.5 | 37 | 40.24 | 1421 | 36.99 | 1271 | 132 | 175 | 72 | 3100 | 2150 | 2200 | 3600 | DN150 | |
| DWL-132(W)-3 | 3.5 | 51 | 27.23 | 961 | 29.43 | 1039 | 132 | 175 | 72 | 2800 | 1800 | 1860 | 3100 | DN150 | |
| DWL-160(W)-2 | 2.5 | 37 | 49.42 | 1745 | 45.2 | 1596 | 160 | 215 | 76 | 3100 | 2150 | 2200 | 3900 | DN150 | |
| DWL-160(W)-3 | 3.5 | 51 | 35.75 | 1262 | 35.12 | 1240 | 160 | 215 | 76 | 3100 | 2150 | 2200 | 3800 | DN150 | |
| DWL-185(W)-2 | 2.5 | 37 | 56.02 | 1989 | 52.71 | 1861 | 185 | 250 | 79 | 3400 | 2400 | 2200 | 4100 | DN150 | |
| DWL-185(W)-3 | 3.5 | 51 | 42.21 | 1490 | 40.28 | 1422 | 185 | 250 | 79 | 3400 | 2400 | 2200 | 4000 | DN150 | |
*) FAD in accordance with ISO 1217 : 2009, Annex C: Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 °C
**) Noise level as per ISO 2151 and the basic standard ISO 9614-2, operation at maximum operating pressure and maximum speed; tolerance: ± 3 dB(A)
***) TBD-To Be Discussed
****) W-Water cooling
DENAIR Factory
Why Choose DENAIR ?
1.Original Germany AERZEN/DENAIR air end,larger air delivery,lower noise.
2. Oil free screw air compressor Pass CE, ISO9001 Quality Certification
3. One of 3 biggest air compressor manufacturer in China
4. Complete before-on-after sales service
5. Immediate reply or solution by email or call
6.Special oil gas separator with patents
7.High efficiency motor, up to 96%
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our company is located in No. 6767, Tingfeng Rd. Xihu (West Lake) Dis.n District, ZheJiang 201502, China
And our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Air Cooling and Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
What safety precautions should be taken when working with compressed air?
Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:
1. Personal Protective Equipment (PPE):
Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.
2. Compressed Air Storage:
Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.
3. Pressure Regulation:
Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.
4. Air Hose Inspection:
Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.
5. Air Blowguns:
Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.
6. Air Tool Safety:
Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.
7. Air Compressor Maintenance:
Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.
8. Training and Education:
Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.
9. Lockout/Tagout:
When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.
10. Proper Ventilation:
Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.
By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-10-21
China wholesaler 1.15-2.0m3/Min 7bar 8bar 10bar Manufactured Low Noise Safe Air Compressor air compressor for car
Product Description
| SPECIFICATION | ||||||||
| Model |
Pressure MPa |
Flow rate m³/min |
Power Kw/HP |
Noise dB(A) |
Cooling capacity T/H |
Oiling L |
Outlet Dia G |
Weight Kg |
|
BW-8WA BW-8WW |
0.8 | 1.05 | 7.5/10 | 57 | 2 | 10 | 3/4 | 360 |
| 1.0 | 0.8 | |||||||
|
BW-11WA BW-11WW |
0.8 | 1.72 | 11/15 | 60 | 2.5 | 26 | 1 | 420 |
| 1.0 | 1.42 | |||||||
|
BW-15WA BW-15WW |
0.8 | 2.25 | 15/20 | 60 | 3.5 | 26 | 1 | 520 |
| 1.0 | 1.92 | |||||||
|
BW-18WA BW-18WW |
0.8 | 3.0 | 18.5/25 | 63 | 4 | 30 | 1 | 670 |
| 1.1 | 2.2 | |||||||
|
BW-22WA BW-22WW |
0.8 | 3.65 | 22/30 | 63 | 5 | 30 | 1 | 690 |
| 1.0 | 3.0 | |||||||
|
BW-30WA BW-30WW |
0.8 | 5.0 | 30/40 | 66 | 7 | 40 | 11/2 | 840 |
| 1.0 | 3.9 | |||||||
|
BW-37WA BW-37WW |
0.8 | 6.3 | 37/50 | 66 | 9 | 40 | 11/2 | 960 |
| 1.0 | 5.33 | |||||||
|
BW-45WA BW-45WW |
0.8 | 7.8 | 45/60 | 68 | 10 | 90 | 11/2 | 1080 |
| 1.0 | 6.3 | |||||||
|
BW-55WA BW-55WW |
0.8 | 10.1 | 55/75 | 69 | 12 | 100 | 11/2 | 1180 |
| 1.0 | 7.9 | |||||||
1,Are you manufacturer?
BW: Yes, we are professional air compressor manufacturer over 15 years and our factory is located in ZheJiang .
2,How long is your air compressor warranty?
BW: Air end for 2 years,other for 1 year.
3,Do you provide After- sales service parts?
BW: Of course, We could provide easy- consumable spares.
4,How long could your air compressor be used?
BW: Generally, more than 20 years.
5,How about your price?
BW: Based on high quality, Our price is very competitive in this market all over the world.
6,How about your customer service?
BW: For email, we could reply our customers’ emails within 2 hours.
7,Do you support OEM?
BW: YES, and we also provide multiple models to select. How to get quicker quotation?When you send us inquiry, please confirm
Below information at the same time:
* What is the air displacement (m3/min,cfm/min)?
* What is the air pressure (mpa,bar,psi)?
* What is the voltage in your factory (v/p/Hz)?
* It is ok if you need air tank, air dryer and filters.
This information is helpful for us to check suitable equipment solution and quotation quickly
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-10-18