Product Description
Two Stage Compression Rotary Screw Air Compressor
I. Two stage compression energy saving advantages:
1.The intaked air flow after compressed by the first stage compression, connect with large amount oil mist then cool fast, and then goes into the second stage compression system to be compressed and discharged, more energy saving than 1 stage compression type.
2. Adopt internal spray oil cooling type, enable air isothermal compression, saving energy by 8%.
3. Each stage compression ratio is as low as 3:1, little internal leakage, improving efficiency by15%.
4. Adopt German rotor screw air end, big rotor and low rotary speed designing, Working reliable, low noise, long use life.
5. Have fixed frequency type (TKL series) and permanent magnetic motor with frequency conversion one-piece shaft type (TKLYC series).
II. TKL series of 2 stage compression twin screw air compressor
Advantages of the whole unit air compressor:
1. Approved by ISO9001certificate, SGS and etc..
2. Adopt special design electric motor, IE2 or IE3 standard, and CHINAMFG heavy bearing, IP54, high efficiency, reliable and long use life.
3. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
4. Equip with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control method, can meet different clients demand.
5. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
6. Adopt high quality and world famous brand of main components like UK APD filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
Technical parameter:
| Model | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKL-45F-II | 0.8 | 9.5 | 45 | 68 | 1800*1500*1510 | DN50 | 2400 |
| 1.0 | 8.8 | ||||||
| 1.3 | 8.1 | ||||||
| TKL-55F-II | 0.8 | 11.5 | 55 | 68 | 1800*1500*1510 | DN50 | 2430 |
| 1.0 | 10.9 | ||||||
| 1.3 | 10.5 | ||||||
| TKL-75F-II | 0.8 | 16.1 | 75 | 68 | 2470*1700*2571 | DN65 | 2700 |
| 1.0 | 14.5 | ||||||
| 1.3 | 12.5 | ||||||
| TKL-90F-II | 0.8 | 19.8 | 90 | 68 | 2470*1700*2571 | DN65 | 2800 |
| 1.0 | 16.5 | ||||||
| 1.3 | 13.5 | ||||||
| TKL-110F-II | 0.8 | 24.0 | 110 | 68 | 2660*1700*2571 | DN65 | 2850 |
| 1.0 | 19.8 | ||||||
| 1.3 | 17.2 | ||||||
| TKL-132F-II | 0.8 | 28.3 | 132 | 70 | 2660*1700*2571 | DN65 | 4150 |
| 1.0 | 23.2 | ||||||
| 1.3 | 19.2 | ||||||
| TKL-160F-II | 0.8 | 33.3 | 160 | 72 | 3460*2040*2200 | DN80 | 5100 |
| 1.0 | 28.4 | ||||||
| 1.3 | 23.6 | ||||||
| TKL-185F-II | 0.8 | 38.5 | 185 | 72 | 3460*2040*2200 | DN80 | 5200 |
| 1.0 | 33.3 | ||||||
| 1.3 | 28.4 | ||||||
| TKL-200F-II | 0.8 | 41.3 | 200 | 75 | 3460*2040*2200 | DN80 | 5250 |
| 1.0 | 38.5 | ||||||
| 1.3 | 33.5 | ||||||
| TKL-220F-II | 0.8 | 45.5 | 220 | 75 | 3720*2220*2200 | DN100 | 6100 |
| 1.0 | 40.8 | ||||||
| 1.3 | 37.6 | ||||||
| TKL-250F-II | 0.8 | 54.7 | 250 | 75 | 3720*2220*2200 | DN100 | 6200 |
| 1.0 | 44.9 | ||||||
| 1.3 | 40.3 |
III. TKLYC series of Permanent magnetic frequency conversion 2 stage screw air compressor
Energy saving advantages of permanent magnetic frequency conversion screw air end:
1. Adopt One-piece shaft connection structure for the permanent magnetic motor and the air end
★Permanent magnetic Motor’s rotor is directly sleeved on shaft of the air end, embedded integrated direct-connecting structure, without coupling part or transmission gear part, namely one-piece shaft, ensuring of 100% transmission efficiency.
★Taper connection is adopted for motor, and it can be assembled and disassembled very simply.
2. Adopt permanent magnetic frequency conversion electric motor
★Permanent magnetic frequency conversion motor is the most advanced technical electric motor, efficiency can be up to 97%, higher by 3%-5% than ordinary motor with frequency conversion device type, saving energy a lot obviously.
★Permanent magnetic electric motor adopts high temperature resistance rare earth permanent magnet to ensure no demagnetization. Without motor bearing or sleeve, so no need lubricating grease, no need concern alignment problem, compact structure, saving space, convenient use and maintenance.
3. Wide frequency conversion, constant pressure air feeding
★Frequency application scope (0HZ-200HZ) is wide, and motor efficiency under different load is basically constant.
★The motor is big torque, strong adaptability and loaded startup.
★The whole machine work under frequency conversion state, and can operate frequency modulation according to the client’s actual requirement of air consumption at constant pressure, realizing high efficiency and energy saving.
4. Running stable and reliable
★Machine starting up under frequency conversion state, greatly reducing the impacting to the power grid equipment, avoiding of damage to the electric equipment and saving electric energy when starting.
★No need to set working pressure up and bottom limit value, can operate by regulating the frequency at the setting pressure point to stabilize the pressure, so can save electric energy by 10%-15%.
5. Energy saving a lot obviously
Compared with the fixed speed type compressor, our permanent magnetic frequency conversion compressor can save energy by 30%; compared with the ordinary motor with frequency device type compressor, our compressor can save energy by 5%-10%.
| Type | Exhause pressure (Mpa) | Air displacemen (m3/min) | Power (Kw) | Noise (dBa) | Dimensions (mm) | Outlet pipe size | Weight (Kg) |
| TKLYC-15F-II | 0.8/1.0/1.3 | 2.7/2.3/2.2 | 15 | 66 | 1600*900*1300 | G1 1/2 | 800 |
| TKLYC-18F-II | 0.8/1.0/1.3 | 3.5/3.0/2.5 | 18.5 | 66 | 1600*900*1300 | G1 1/2 | 840 |
| TKLYC-22F-II | 0.8/1.0/1.3 | 4.0/3.5/3.0 | 22 | 66 | 1600*900*1300 | G1 1/2 | 860 |
| TKLYC-30F-II | 0.8/1.0/1.3 | 6.4/5.0/4.2 | 30 | 68 | 1800*1500*1510 | G1 1/2 | 1100 |
| TKLYC-37F-II | 0.8/1.0/1.3 | 7.0/6.0/5.5 | 37 | 68 | 1800*1500*1510 | G1 1/2 | 1100 |
| TKLYC-45F-II | 0.8/1.0/1.3 | 9.5/8.8/8.1 | 45 | 68 | 1800*1500*1510 | DN50 | 2200 |
| TKLYC-55F-II | 0.8/1.0/1.3 | 11.5/10.9/10.5 | 55 | 68 | 2300*1400*1800 | DN50 | 2600 |
| TKLYC-75F-II | 0.8/1.0/1.3 | 16.1/14.5/12.5 | 75 | 68 | 2300*1400*1800 | DN65 | 2850 |
| TKLYC-90F-II | 0.8/1.0/1.3 | 19.8/16.5/13.5 | 90 | 68 | 2470*1700*2571 | DN65 | 2950 |
| TKLYC-110F-II | 0.8/1.0/1.3 | 24.0/19.8/17.2 | 110 | 68 | 3100*1740*2150 | DN80 | 3000 |
| TKLYC-132F-II | 0.8/1.0/1.3 | 28.3/23.2/19.2 | 132 | 70 | 3100*1740*2150 | DN80 | 3100 |
| TKLYC-160F-II | 0.8/1.0/1.3 | 33.3/28.4/23.6 | 160 | 72 | 3460*2040*2200 | DN80 | 5400 |
| TKLYC-185F-II | 0.8/1.0/1.3 | 38.5/33.3/28.4 | 185 | 72 | 3460*2040*2200 | DN80 | 5600 |
| TKLYC-200F-II | 0.8/1.0/1.3 | 41.3/38.5/33.5 | 200 | 75 | 3460*2040*2200 | DN80 | 5800 |
| TKLYC-220F-II | 0.8/1.0/1.3 | 45.5/40.8/37.6 | 220 | 75 | 3720*2220*2200 | DN100 | 6100 |
| TKLYC-250F-II | 0.8/1.0/1.3 | 54.7/44.9/40.3 | 250 | 75 | 3720*2220*2200 | DN100 | 6200 |
Our factory and workshop
After sales service:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.
Certification and patents of our air compressor
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!
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| Lubrication Style: | Lubricated |
|---|---|
| Cooling System: | Air Cooling |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Installation Type: | Stationary Type |
| Type: | Twin-Screw Compressor |
| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-02-10